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Ballard Spahr LLP

Manufacturing Controls Engineer/Specialist

Burnaby, BC, Canada

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Job details

Experience: 3–5 years of experience in controls, automation, and manufacturing engineering
Posting language: English
Posted: Oct 8, 2026

Original job description

Ballard's Advanced Manufacturing team has an immediate need for a Controls Engineer/Applied Scientist to support the development, maintenance, and continuous improvement of automated manufacturing and test systems. Specifically supporting the new state-of-the-art bipolar plate production line.

Key Responsibilities:

Provides technical support to the automated bipolar plate production line for Allen-Bradley PLC optimization, fault diagnostics, and control logic troubleshooting.
Develop, modify, and maintain LabVIEW-based manufacturing test station software.
Support automated test systems, data acquisition hardware, and instrumentation.
Analyze manufacturing processes and implement controls improvements to improve uptime, throughput, and quality.
Collaborate with Manufacturing, Quality, and Product Engineering teams on continuous improvement projects.
Create and maintain software, controls, and equipment documentation.
Support integration, commissioning, and troubleshooting of automated equipment, including robotics, sensors, actuators, and other production systems.

Required Qualifications

Degree in any Engineering discipline, or a degree in Computer Science with relevant experience
3–5 years of experience in controls, automation, and manufacturing engineering
Experience with Allen-Bradley PLCs and associated Rockwell Automation platforms.
Experience with KUKA industrial robots and robotic automation is an asset.
Hands-on experience developing and debugging LabVIEW applications.
Ability to troubleshoot electrical, controls, instrumentation, and software-related equipment issues in a manufacturing environment.
Strong analytical and root-cause problem-solving skills, with the ability to work through complex or intermittent equipment issues.
Ability to work effectively in a cross-functional team environment
Good written and verbal communication skills, with the ability to clearly document technical issues and solutions.
Ability to work on the production floor and respond to live equipment and manufacturing issues as required.

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More about this job

Responsibilities

The Controls Engineer will support the maintenance, optimization, and troubleshooting of automated bipolar plate production lines and test systems. They will collaborate with cross-functional teams to implement process improvements and ensure equipment uptime and quality.

Requirements

Candidates must hold an engineering or computer science degree and possess 3-5 years of experience in controls and automation. Proficiency with Allen-Bradley PLCs and LabVIEW is required, along with the ability to work on-site in a manufacturing environment.

Skills

Allen-Bradley PLCs
LabVIEW
Automation
Robotics
KUKA Robots
Control Logic
Instrumentation
Data Acquisition
Troubleshooting
Electrical Systems
Root-cause Analysis
Manufacturing Engineering
Commissioning
Technical Documentation
Continuous Improvement

Visa sponsorship

Not detected in the job text

Keywords

Manufacturing
Controls Engineer
Automation
Allen-Bradley
PLC
LabVIEW
KUKA
Robotics
Bipolar Plate
Instrumentation
Data Acquisition
Troubleshooting
Electrical
Root-cause Analysis
Commissioning
Continuous Improvement
Production Line
Sensors
Actuators
Rockwell Automation

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