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Daedal Systems

Mechanical Design Engineer

Toronto, ON, Canada

Pay: $90,000 to $130,000 CAD / year
Job type: Full-time
Apply by: Oct 25, 2026
Experience: Minimum 3–5 years of post-graduate experience in practical mechanical design, CAD modeling, and hardware implementation.
Posting language: English
Posted: Sep 25, 2026

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Original job description

About Daedal Systems

Daedal Systems is a plasma diagnostic company for the fusion energy industry. Today, every fusion company needs the same R&D plasma diagnostics, but each company builds them themselves in-house, despite them not being core IP. Daedal Systems is building a platform for industrialized plasma diagnostics, which will enable us to deploy suites of plasma diagnostics on fusion devices across the industry. Ultimately, we will provide the operating infrastructure for every fusion power plant.

We are seeking talented individuals spanning plasma diagnosticians, engineers and operators to join us in this mission to accelerate fusion energy with industrialized plasma diagnostics. We are building the measurement infrastructure layer upon which fusion will be realized.

The Role

Daedal Systems is looking for a Mechanical Design Engineer to support current and future development of our industrialized plasma diagnostic platform. Reporting to the technical leadership, you will play a pivotal role in taking complex diagnostic instruments - spanning optical, RF/microwave, and X-ray technologies - from conceptual designs to rugged, industrialized, deployable systems integrated on fusion devices worldwide.

In this role, you will own the physical packaging of precision instruments, rapidly prototype experimental hardware, and lead the mechanical design and setup of our core testing laboratory.

Key Responsibilities

Instrument Packaging & Integration: Design robust, field-ready physical enclosures and packaging for optical measurement devices, RF/microwave measurement devices, and X-ray diagnostic hardware.
Rapid Prototyping & Experimental Setups: Utilize CAD software (e.g., SolidWorks) and additive manufacturing (3D printing) to rapidly design, build, and iterate lab testbeds and experimental prototypes.
Facility & Laboratory Design: Serve as an integral lead in designing and setting up Daedal’s experimental laboratory for high-powered Class 4 lasers, RF emitters, and X-ray sources, including facility partitioning, radiation/laser shielding, safety interlocks, and general utility layout.
Mechanical Systems Lifecycle: Build, commission, and operate mechanical specialized auxiliary systems critical to diagnostic operations.
Engineering Analysis & Validation: Perform analytical calculations and Finite Element Analysis (FEA) to validate designs for harsh operating environments (e.g., high vacuum, thermal stress, mechanical shock, high energy/cleanliness).
Collaboration & Vendor Management: Work closely with physicists, diagnostic engineers, and technicians to translate measurement requirements into mechanical hardware, while managing relationships with specialized suppliers and fabrication partners.
Documentation & Standards: Create detailed engineering drawings with GD&T, maintain design documentation/BOMs, and assist in establishing right-sized mechanical engineering processes.

Education

Bachelor's degree or higher in Engineering Physics with mechanical specialization or Mechanical Engineering, Mechatronics with strong background in Physics.

Essential Requirements

Minimum 3–5 years of post-graduate experience in practical mechanical design, CAD modeling, and hardware implementation.
Proven background in Physics
Demonstrated experience in mechanical packaging for precision hardware, sensors, optics, RF/microwave components, or radiation/X-ray systems.
Proven track record with hands-on rapid prototyping, 3D printing, and iterative design-build-test cycles.
Strong knowledge of engineering fundamentals, statics, dynamics, thermal management, materials selection, and GD&T principles.
Based in Toronto or willing to relocate
Comfortable with travel to support client systems around the globe, up to 20% of the time.

Desirable

Direct experience designing laboratories or test facilities involving Class 4 lasers, high-power RF, or X-ray equipment (including interlocks and shielding considerations).
Registration with PEO/EGBC as a Professional Engineer (P.Eng), or actively on-track for registration.
Proficiency in SolidWorks, SolidWorks PDM, and FEA simulation software.
Prior experience in an early-stage startup or deep-tech hardware company.
Experience designing hardware for high-vacuum, high-cleanliness, or inert environments (e.g., gloveboxes).

What You Can Expect

You will join as one of Daedal's early technical hires and have the opportunity to shape the physical engineering layer of the measurement infrastructure applied across the fusion industry. The role carries significant autonomy. You will lead the mechanical lifecycle of key diagnostic systems from concept design to operational deployment, directly influencing Daedal's platform architecture.

What We Offer

Annual Salary Range: $90,000 – $130,000 CAD (tailored to experience and fit)
Equity: Significant equity ownership in an early start-up
Health: Comprehensive health benefits package
Development: Flexible hours and support for professional development
Culture: Work in a highly collaborative environment where your contributions are appreciated and the team is supportive of each other

Daedal Systems is committed to an accessible and inclusive recruitment process. Accommodation is available upon request for applicants with disabilities throughout the recruitment, assessment and selection process.

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More about this job

Responsibilities

Design and integrate rugged mechanical packaging for optical, RF/microwave, and X-ray diagnostic instruments, and rapidly prototype experimental hardware and testbeds. Lead the mechanical design and setup of the laboratory, validate designs through engineering analysis, manage suppliers, and maintain drawings and design documentation.

Requirements

Requires a bachelor's degree or higher in Mechanical Engineering, Engineering Physics with a mechanical specialization, or Mechatronics with a strong physics background, plus 3–5 years of practical mechanical design and hardware implementation experience. Candidates should have experience packaging precision hardware, hands-on prototyping and 3D printing, and strong knowledge of engineering fundamentals, thermal management, materials, and GD&T; Toronto location or relocation and up to 20% travel are also required.

Skills

Mechanical Design
CAD Modeling
SolidWorks
Mechanical Packaging
Rapid Prototyping
3D Printing
Finite Element Analysis
GD&T
Thermal Management
Materials Selection
Laboratory Design
Radiation Shielding
Laser Safety
High-Vacuum Systems
Hardware Integration
Vendor Management

Benefits

Equity Ownership
Comprehensive Health Benefits
Flexible Hours
Professional Development Support

Visa sponsorship

Not detected in the job text

Keywords

Mechanical Design
Plasma Diagnostics
Fusion Energy
SolidWorks
SolidWorks PDM
CAD
3D Printing
Rapid Prototyping
Finite Element Analysis
GD&T
Optical Measurement Devices
RF/Microwave Systems
X-Ray Diagnostics
Class 4 Lasers
Radiation Shielding
Safety Interlocks
High Vacuum
Thermal Stress
Mechanical Shock
Cleanliness
Inert Environments
Gloveboxes
Laboratory Design
Hardware Integration
Bill of Materials
Professional Engineer (P.Eng.)
Vendor Management
Additive Manufacturing
Fusion Devices
Engineering Drawings

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