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Engineering Search Firm Inc.

Senior Foundry Engineer (Non-Ferrous)

Vaughan, ON, Canada

Pay: $90,000 to $100,000 CAD / year
Job type: Full-time
Apply by: Oct 22, 2026
Experience: Looking for 6 years of experience plus.
Posting language: English
Posted: Sep 22, 2026

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Original job description

Location: Ontario, Canada

Job Type: Full-Time

Compensation: $90,000 – $100,000 + annually

Lead Innovation in Non-Ferrous Foundry Engineering

We are seeking an experienced Senior Foundry Engineer to provide technical leadership within a fast-paced manufacturing environment specializing in non-ferrous castings.

This role is ideal for a hands-on engineering professional who enjoys solving complex production challenges, leading new product launches, optimizing foundry processes, and working closely with customers, production teams, and tooling specialists. You'll play a key role in driving operational excellence while supporting the continued growth of our engineering department.

What You'll Do

Engineering Leadership

Serve as a technical leader and trusted advisor within the engineering team.
Support day-to-day engineering operations and provide practical solutions to production challenges.
Drive accountability and technical excellence across engineering and tooling teams.
Collaborate with production, quality, and management to improve manufacturing performance.

Process & Product Development

Develop and improve manufacturing processes for non-ferrous castings.
Design gating and risering systems to optimize casting quality and production efficiency.
Lead new product introductions from concept through production validation.
Conduct feasibility reviews and support customer onboarding activities.
Participate in technical design reviews with customers and suppliers.
Identify process risks and implement corrective and preventive actions.
Support continuous improvement initiatives throughout the manufacturing operation.

Tooling & Manufacturing Support

Oversee tooling layouts with a focus on manufacturability and production efficiency.
Provide technical guidance to tooling and manufacturing teams.
Support engineering documentation, work instructions, and manufacturing standards.
Assist with estimating new components and updating production costs.
Support capacity planning and manufacturing resource requirements.
Provide engineering support for welding repairs and shop-floor production issues.

Operational Excellence

Independently troubleshoot engineering and production issues.
Escalate technical concerns with practical recommendations when required.
Provide regular updates on engineering priorities, project status, and operational risks.
Drive improvements in manufacturing quality, productivity, and efficiency.

What We're Looking For

Bachelor's Degree in Mechanical Engineering, Metallurgical Engineering, Manufacturing Engineering, Industrial Engineering, or a related discipline.
Strong hands-on experience in non-ferrous foundry operations. Looking for 6 years of experience plus.
Extensive knowledge of casting processes, including gating, risering, and solidification principles.
Experience with tooling design, foundry layouts, and manufacturing constraints.
Customer-facing experience supporting technical reviews and new product launches.
Ability to thrive in a fast-paced manufacturing environment while managing multiple priorities.
Excellent analytical, troubleshooting, and decision-making skills.
Strong communication and leadership abilities.

Preferred Skills

Experience leading engineering teams or mentoring junior engineers.
Strong understanding of lean manufacturing and continuous improvement methodologies.
Proven ability to solve complex production challenges under tight deadlines.
Experience working directly with production, quality, tooling, and customer teams.
Excellent project management and organizational skills.

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More about this job

Responsibilities

The Senior Foundry Engineer will provide technical leadership to optimize non-ferrous casting processes and oversee new product launches from concept to production. They will also collaborate with production and tooling teams to ensure operational excellence, troubleshoot shop-floor issues, and maintain manufacturing standards.

Requirements

Candidates must hold a Bachelor's degree in an engineering discipline and possess at least 6 years of hands-on experience in non-ferrous foundry operations. Strong expertise in casting principles, tooling design, and the ability to work in a fast-paced manufacturing environment are essential.

Skills

Non-ferrous casting
Foundry engineering
Gating and risering design
Solidification principles
Tooling design
Manufacturing process improvement
Technical leadership
Lean manufacturing
Continuous improvement
Project management
Troubleshooting
Engineering documentation
Quality control
Capacity planning
Welding repair support

Visa sponsorship

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Keywords

Non-ferrous castings
Foundry engineering
Gating
Risering
Solidification
Tooling design
Manufacturing
Lean manufacturing
Continuous improvement
Mechanical engineering
Metallurgical engineering
Industrial engineering
Production validation
Technical design reviews
Capacity planning
Welding repairs
Operational excellence
Troubleshooting
Project management
Work instructions

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