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Ford Motor Company

Senior Engineering Specialist

Windsor, ON, Canada

Job type: Full-time
Experience: 5+ years of hands-on shop floor engineering experience.
Posting language: English
Posted: Sep 25, 2026

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Original job description

Ford of Canada’s operations include a national headquarters, three vehicle assembly and engine manufacturing plants, three parts distribution centres, and three Connectivity and Innovation centers. Ford employs approximately 6,500 people in Canada, while an additional 20,000 people are employed in the approximately 430 Ford and Ford-Lincoln dealerships across the country. For more information on Ford Careers, please visit www.careers.ford.com.

At Ford of Canada, we are dedicated to designing, manufacturing, and selling high-quality vehicles that meet the diverse needs of our customers. We believe our employees and the different perspectives that they bring to the business are the driving force behind our success. Come discover a company that is focused on the quality of our vehicles, the environment, the community, and the world in which we live. We don’t just build vehicles; we craft the essential tools that empower businesses and individuals across the globe.

Ford was built on the belief that freedom of movement drives human progress. As we look to the future and the changing needs of society, we are committed to becoming the world’s most trusted mobility company – delivering smart vehicles for a smart world. Join our team as we create tomorrow! We believe in putting people first, working together, and facing challenges head-on. Join us at the Windsor Engine Plant/Essex Engine Plant in creating vehicles that keep the world moving and forge a career defined by meaningful impact and innovation.

Responsibilities

What you'll do...

The primary responsibilities for this position include but are not limited to:

Plan, coordinate, and drive Ford Production System and Kaizen (Continuous Improvement) initiatives to optimize safety, quality, productivity, and Jobs Per Hour, while actively managing the Employee Suggestion Scheme and Zone/Section performance.
Apply engineering principles, analytical methods, and Six Sigma tools to establish, document, and continuously improve manufacturing, machining, and assembly line processes, layouts, and tooling.
Lead quality investigation action plans, control critical production inputs, manage Dimensional Control Plans and capability studies, and draft detailed process and instruction sheets to drive variability reduction and secure First Time Through quality targets.
Support daily production meetings and the Maintenance Operating System to resolve line constraints, identify throughput bottlenecks, and provide robust engineering solutions to maintain consistent manufacturing flow.
Coordinate all process and product changes using official Manage The Change and Advanced Product Quality Planning processes, which includes conducting functional trials and managing engineering changes in response to running product designs.
Manage the specification, purchasing, quotation, vendor machine witnessing, commissioning, debugging, and Production Trial Run metrics for new equipment and model launches to meet critical program timing.
Lead and document Capital Investment Budget projects, prepare project specifications, represent the plant in Collaborative Product Development Management Team meetings, and collaborate closely with Forward Planning, Manufacturing Engineering, Product Development, and external suppliers.
Manage the development and scheduling of prototype programs, lead the machining of prototype parts, and establish optimized processes for gauging, torque strategies, and engine testing in collaboration with suppliers.
Perform basic supervisory administrative duties, run regular process audits to ensure discipline aligns with Vehicle Operations guidelines, and maintain compliance with all Plant, Corporate, Governmental, and Environmental standards.
Utilize and document processes within required corporate systems, including the Worldwide Engineering Release System, Corporate Oversight and Release Administration, and Computer-Aided Design, while managing concerns, deviations, and Key Unifying Processes.
Foster a collaborative, positive work environment by building team capability, delivering process-related training to production personnel, establishing strong lines of communication, and providing recognition.

Qualifications

You'll have...

Education: Bachelor's Degree in Engineering.

Experience:

5+ years of hands-on shop floor engineering experience.
2+ years of data analysis competency using tools such as Minitab and QualityWorX, with a demonstrated ability to analyze large data sets and drive conclusions.
A minimum of a Six Sigma Green Belt certification is required.

Even better, you may have...

Education: Master's Degree in Applied Science.

Experience:

Robust background in electrical controls and Programmable Logic Controllers is highly desirable.
Six Sigma Black Belt certification is highly preferred.
Extensive experience applying lean manufacturing tools, specifically including 5S, Kanban, Poka-yoke, Visual Factory Management, and Value Stream Mapping, is highly advantageous.
Demonstrated experience utilizing Define, Measure, Analyze, Improve, Control and Define, Measure, Analyze, Design, Verify (Design for Six Sigma) project methodologies is required.
Practical experience with Total Quality Management and Kaizen methods, alongside hands-on knowledge of Failure Mode and Effects Analysis, the Production Part Approval Process, and Design of Experiments, is preferred.
Knowledge and experience in conducting ergonomic analyses is required to ensure workplace safety and efficiency.
Highly effective written and oral communication skills are essential to collaborate successfully and present technical findings across multidisciplinary teams.

This posting is for an existing vacancy within our team.

The expected annual salary range for this Ford of Canada position is $ 87,000.00 - $137,000.00 and individuals may be eligible to participate in our Annual Compensation bonus program.

Successful candidates will be required to provide proof of degree completion for the highest level of education attained. If the degree was obtained from a school outside of Canada, an Education Credential Assessment report showing Canadian equivalency is also required.

We thank all candidates for their interest, but only those selected for an interview will be contacted. Ford of Canada is an Equal Opportunity Employer and is committed to a culturally diverse workforce.

Accommodations for applicants with disabilities throughout the recruitment, selection and/or assessment processes, where needed, are available upon request. Please inform Human Resources of the nature of any accommodation(s) that you may require.

Candidates for this position must be legally entitled to work in Canada. Ford Motor Company of Canada, Limited, does not sponsor work permit applications.

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More about this job

Responsibilities

The role involves planning and driving Ford Production System and Kaizen initiatives to optimize manufacturing processes, quality, and productivity. The specialist will also manage capital investment projects, lead quality investigations, and oversee equipment commissioning for new model launches.

Requirements

Candidates must hold a Bachelor's Degree in Engineering and possess at least 5 years of hands-on shop floor engineering experience. A Six Sigma Green Belt certification is required, along with strong data analysis competencies and effective communication skills.

Skills

Six Sigma
Kaizen
Lean Manufacturing
Data Analysis
Minitab
QualityWorX
Process Improvement
Manufacturing Engineering
Project Management
Dimensional Control
Root Cause Analysis
Ergonomic Analysis
Value Stream Mapping
5S
Kanban

Benefits

Annual compensation bonus program

Visa sponsorship

Not detected in the job text

Keywords

Ford Production System
Kaizen
Six Sigma
Lean Manufacturing
Manufacturing Engineering
Quality Control
Dimensional Control
Minitab
QualityWorX
5S
Kanban
Poka-yoke
Value Stream Mapping
Failure Mode and Effects Analysis
Design of Experiments
Ergonomics
Capital Investment
Project Management
Automotive Manufacturing
Process Audits
Data Analysis
Continuous Improvement
Engine Manufacturing

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