Advanced Manufacturing Engineer
- AB, Canada
- Rolling Meadows, AB, Canada
Full-time
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Job details
- Job type
- Full-time
- Apply by
- Experience
- Minimum of 5 years of experience in power products component design and manufacturing
- Posting language
- English
- Posted
Original job description
Summary
An Advanced Manufacturing Engineer is responsible for developing and optimizing manufacturing processes, managing capital equipment projects, ensuring process capability/validation, and supporting new product introduction (NPI) through tooling, PFMEA, and production readiness activities.
Responsibilities
Process & Technology Development
- Develop manufacturing processes, tooling, and production systems For new product launches.
- Create and maintain process documentation (work instructions, SOPs, process flow).
- Stay abreast of leading manufacturing technologies and equipment.
- Own process definition from quoting through full production qualification.
- Develop PFMEA, control plans, preventative maintenance schedule and tooling specifications.
- Validate new equipment and complete process qualification activities.
- Ensure capability of processes before SOP
- Develop cost justifications for capital equipment purchases in line with required program TAKT times.
- Lead capital equipment projects including specification, supplier selection, and qualification.
- Ensure equipment meets EHS requirements.
- Ensure all launched equipment meets planned capability and operational effectiveness targets
- Ensure compliance with standards such as IATF 16949, APQP, etc (where applicable).
- Work with design/system engineering, quality, supply chain, and EHS teams to ensure process readiness.
- Collaborate with suppliers on materials availability, tooling, and supply chain.
- Communicate effectively with vendors and internal stakeholders.
- Bachelor’s degree in Mechanical, Electrical, Manufacturing, or Mechatronics Engineering (Master’s preferred).
- Minimum of 5 years of experience in power products component design and manufacturing
- Demonstrated technical depth in multiple core processes (e.g., stamping, bending, extrusion, molding, CNC machining, plating, welding, or automated assembly).
- In-depth understanding of APQP, PPAP, DFMEA/PFMEA, DVP&R, GD&T, control plans and statistical process control (SPC).
- Exceptional communication and leadership skills, with the ability to present at all organizational levels.
- Fluent in English, Spanish proficiency strongly preferred for interaction with operations.
- Willingness to travel domestically and internationally as required.
- Prior experience in friction welding (or similar metal joining technologies) and large cable assemblies.
- Successful track record leading large-scale product industrialization or technology transfer initiatives.
- Certification or training in Six Sigma, Shainin, or Lean Manufacturing methodologies.
- Ten years of experience in power products component design and manufacturing.
Work Environment:
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Physical Demands:
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. The employee must occasionally lift and/or move up to 25 pounds. Frequent hand motion and repetitive tasks including using a computer for typing. While performing the duties of this job, the employee will occasionally do immediate reaching and overhead reaching to perform various duties, frequent standing for varied amounts of time to perform various duties, frequent walking for varied amounts of time to perform various duties. Squat or bend to perform various duties. Occasionally climb stairs.
Benefits and Perks:
Methode offers U.S. employees comprehensive benefits including Medical, Dental, Vision, Hearing, Life and Disability insurance, educational assistance, and paid time off benefits. Voluntary benefit plans include Accident, Hospital Indemnity, and Pet Insurance coverage. Employees also have access to valuable discount programs that can contribute to lowering costs off certain technology, automotive, and home appliance products. In addition, Methode provides an Employee Assistance Program (EAP) and participation in the Company's 401(k) plan, which includes a company contribution.
Methode Electronics is an equal opportunity employer. We evaluate qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status, genetic information and other legally protected characteristics per the EEO Poster available here . If you need a reasonable accommodation because of a disability for any part of the employment process, please send an e-mail to recruiting@methode.com or call (708) 867-6777 and let us know the nature of your request and your contact information.
More about this job
Responsibilities
Develop and optimize manufacturing processes, tooling, and production systems, and lead process definition, validation, and qualification from quoting through full production. Manage capital equipment projects and collaborate with engineering, quality, supply chain, EHS, and suppliers to ensure production readiness, process capability, compliance, and operational effectiveness.
Requirements
A bachelor's degree in Mechanical, Electrical, Manufacturing, or Mechatronics Engineering is required, with a master's degree preferred; at least five years of experience in power products component design and manufacturing is required. Candidates should have technical depth in multiple manufacturing processes and knowledge of APQP, PPAP, DFMEA/PFMEA, DVP&R, GD&T, control plans, and SPC; English fluency is required, Spanish is preferred, and U.S. work authorization without employer sponsorship is mandatory.
Skills
- Manufacturing Process Development
- Process Optimization
- New Product Introduction
- Process Validation
- Tooling
- PFMEA
- Control Plans
- Statistical Process Control
- APQP
- PPAP
- DFMEA
- DVP&R
- GD&T
- Supplier Collaboration
- Lean Manufacturing
Benefits
- Medical Insurance
- Dental Insurance
- Vision Insurance
- Hearing Insurance
- Life Insurance
- Disability Insurance
- Educational Assistance
- Paid Time Off
- Accident Insurance
- Hospital Indemnity Insurance
- Pet Insurance
- Employee Assistance Program
- 401(k) Plan
- Company Contribution
- Discount Programs
Visa sponsorship
Not detected in the job text
Categories
- Manufacturing
- Engineering
- Management & Leadership
- Security & Safety
Keywords
- Manufacturing Process Development
- Process Optimization
- Tooling
- Production Systems
- New Product Introduction
- Process Validation
- Process Qualification
- Capital Equipment
- Takt Time
- PFMEA
- DFMEA
- APQP
- PPAP
- DVP&R
- GD&T
- Control Plans
- Statistical Process Control
- IATF 16949
- Preventive Maintenance
- EHS
- Stamping
- Extrusion
- Molding
- CNC Machining
- Plating
- Welding
- Automated Assembly
- Friction Welding
- Six Sigma
- Lean Manufacturing