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Starpath

Senior Mechanical Engineer (Structures)

ON, Canada
Moose Factory, ON, Canada

Job type: Full-time
Apply by: Oct 28, 2026
Experience: 6+ years of professional mechanical-design or structural-engineering experience
Posting language: English
Posted: Sep 28, 2026

Apply About employer

Applications open in a new tab.

Original job description

Position Details

Location: Los Angeles (Hawthorne), CA
Employment Type: Full-time
Department: Starlight Solar
Travel: Occasional

The Mission

Starpath develops and manufactures the technologies that will enable humans to live on the Moon and Mars. Today, we are building robotic systems that locally produce the essential commodities a lunar civilization will require at extreme scale: water, power, and oxygen. Our ultimate goal is to build and operate a self-sustaining city on Mars.

Senior Mechanical Engineer (Structures)

The Starlight team is focused on dramatically improving space solar power to support Starpath’s core mission and the broader space economy. Starlight manufactures the lowest-cost, highest-performance space solar power systems, which will power the majority of new satellites built on Earth and all of Starpath’s equipment on the Moon and Mars.

As a Senior Mechanical Engineer on the Structures team, you will own the structural architecture, design, analysis, and qualification of Starlight’s solar array hardware. You will serve as a technical authority for lightweight space structures, resolving complex design and integration challenges from early trade studies through flight qualification and production.

Responsibilities

Own structural systems from architecture through detailed design, analysis, fabrication, qualification, and flight
Establish structural requirements, load cases, factors of safety, margin policies, and verification approaches
Lead architectural trades involving mass, stiffness, strength, reliability, manufacturability, cost, and system performance
Develop efficient load paths and lightweight primary and secondary structures, interfaces, brackets, housings, and mechanisms
Perform and review hand calculations and FEA covering stress, stiffness, buckling, fatigue, joints, thermal distortion, modal response, and dynamic environments
Develop and maintain structural models, loads documentation, margin summaries, and verification records
Own material, fastener, joint, finish, and manufacturing-process selections for the launch and space environments
Define structural qualification and acceptance-test programs covering static load, vibration, shock, and modal testing
Lead test-to-model correlation and use test results to improve both hardware and analytical models
Lead structural design reviews, failure investigations, risk-reduction efforts, and corrective actions
Work across thermal, avionics, mechanisms, controls, and systems teams to define interfaces and resolve coupled design challenges
Partner with manufacturing and suppliers to develop repeatable fabrication, inspection, assembly, and production processes
Identify structural risks early and create focused analysis or testing plans to retire them
Mentor engineers and establish sound structural design, analysis, documentation, and test practices
Drive mass reduction and design simplification without compromising structural integrity

Required Qualifications

Bachelor’s degree in mechanical engineering, aerospace engineering, structural engineering, or a related discipline
6+ years of professional mechanical-design or structural-engineering experience
Demonstrated ownership of complex structural hardware from concept through qualification or production
Strong command of structural mechanics, load paths, joints, stress, stiffness, buckling, fatigue, and structural dynamics
Proficiency with 3D CAD, GD&T, tolerance analysis, and detailed engineering drawings
Advanced experience performing and reviewing structural analysis using hand calculations and FEA
Experience defining structural test programs and correlating analytical models with test data
Hands-on experience building, testing, troubleshooting, and improving mechanical hardware
Ability to lead technical decisions, communicate risk clearly, and coordinate across engineering and manufacturing teams
Evidence of exceptional engineering ability

Preferred Qualifications

Advanced degree in mechanical engineering, aerospace engineering, structural engineering, or a related discipline
Experience owning structures that have survived launch and operated in space
Advanced proficiency with Nastran, Abaqus, Ansys, Femap, or similar FEA tools
Experience with quasi-static loads, random vibration, shock response, modal analysis, thermal distortion, fatigue, and coupled-loads analysis
Experience leading static load, vibration, shock, and modal qualification campaigns
Expertise in test planning, instrumentation, data interpretation, and test-to-model correlation
Experience designing lightweight structures across machined, sheet-metal, welded, composite, and bonded construction
Deep knowledge of aerospace materials, fasteners, joint design, and structural margin policies
Experience with deployable structures, hinges, latches, actuators, or other spacecraft mechanisms
Familiarity with NASA-STD-5001, GEVS, and other applicable aerospace structural standards
Experience transitioning flight hardware from prototype development into repeatable production

EAR Requirements

To conform to U.S. Government export regulations, you must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C.
1157, or (iv) Asylee under 8 U.S.C.
1158, or be eligible to obtain the required authorizations from the U.S. Department of State.

Equal Opportunity

Starpath is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.

Benefits

At Starpath Robotics, base pay is just one part of your total rewards package. We also offer:

Generous benefits including health, dental, vision, and retirement plans.
Paid time off, holidays, and flexible policies to support balance.
Professional growth opportunities through training and development.
The chance to own high-impact work that directly shapes the future of robotics & space!
A collaborative, mission-driven culture where craftsmanship and innovation are celebrated.

Apply About employer

More about this job

Responsibilities

Own the structural architecture, design, analysis, fabrication, qualification, and production readiness of lightweight solar array hardware. Lead structural trade studies, testing and model correlation, design reviews, risk reduction, and cross-functional coordination with engineering, manufacturing, and suppliers.

Requirements

Requires a bachelor’s degree in mechanical, aerospace, structural, or a related engineering discipline and at least six years of mechanical-design or structural-engineering experience. Candidates must demonstrate structural hardware ownership, strong mechanics and FEA skills, experience with testing and test-to-model correlation, and the ability to lead technical decisions and collaborate across teams.

Skills

Structural Architecture And Design
Structural Mechanics
Finite Element Analysis
Hand Calculations
3D CAD
GD&T
Tolerance Analysis
Structural Dynamics
Load Path Design
Buckling And Fatigue Analysis
Structural Testing And Qualification
Test-To-Model Correlation
Aerospace Materials And Fasteners
Manufacturing Process Development
Risk Assessment
Technical Leadership

Benefits

Health Insurance
Dental Insurance
Vision Insurance
Retirement Plans
Paid Time Off
Paid Holidays
Flexible Policies
Training And Development

Visa sponsorship

Not detected in the job text

Keywords

Space Solar Power
Space Structures
Solar Array Hardware
Structural Architecture
Structural Mechanics
Finite Element Analysis
Nastran
Abaqus
Ansys
Femap
3D CAD
GD&T
Tolerance Analysis
Structural Dynamics
Buckling
Fatigue
Thermal Distortion
Random Vibration
Shock Testing
Modal Analysis
Test-To-Model Correlation
NASA-STD-5001
GEVS
Aerospace Materials
Fastener And Joint Design
Qualification Testing
Flight Hardware
Manufacturing
Export Regulations

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