Robotics Manufacturing Engineer, Geartrain Assembly & Test, Optimus
- Langley (District), BC, Canada
- Langley, BC, Canada
Full-time
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Job details
- Job type
- Full-time
- Posting language
- English
- Posted
Original job description
What To Expect
The Optimus actuator team is seeking a skilled and highly motivated Gearbox Manufacturing Engineer to own assembly process development, equipment/automation, and test systems for precision gearbox component manufacturing and assembly at scale. You will develop robust assembly processes and lead the full lifecycle of manufacturing, assembly, and test equipment - from specification and design through sourcing, installation, commissioning, and production qualification - while driving OEE, yield, cycle time, and scrap performance for complex geartrains used in humanoid robot actuators.
The ideal candidate thrives hands-on with assembly processes, production equipment, automation, and test systems; combines strong engineering fundamentals with practical line ownership; is highly organized with excellent attention to detail; and delivers continuous improvement under the pace of a high-growth robotics program.
What You'll Do
Develop gearbox assembly processes: sequence, press fits, bearing preload, torque/angle, grease fill, sealing, and stack-up control Define assembly process parameters, work instructions, PFMEA, control plans, and error-proofing for cells and lines Qualify and stabilize assembly processes from prototype to production; drive capability (Cpk), first-article, and change control Specify, design/source, procure, install, commission, and qualify manufacturing, assembly, and test equipment/automation Develop and qualify in-process and EOL test systems (methods, fixtures, stands, scripts, data logging) Define test acceptance criteria, GR&R, and design correlation; own production release of test recipes Improve OEE, yield, and cycle time via process/equipment upgrades, line balancing, and continuous improvement Develop tooling/fixtures, and controls (PLCs, robotics, vision) for assembly and test of gearboxes Troubleshoot equipment, process, and test failures; develop spares strategy during line launch Support capacity/CapEx; create process and equipment docs; train teams; own KPIs and safety/line integration
What You'll Bring
3+ years developing and launching precision assembly processes (sequence, parameters, PFMEA, control plans) 3+ years specifying, procuring, installing, commissioning, and qualifying production equipment/automation Hands-on test development: in-process and EOL stands, methods, fixtures, data capture, and production release 3+ years in gearbox, actuator, or precision rotary product manufacturing and/or assembly Ability to read complex drawings and develop detailed CAD for fixtures/tooling that will go in to making gearbox assemblies Degree in Mechanical Engineering or a related field preferred, or equivalent experience Background in gear/shaft/housing manufacturing processes (machining, finishing, grinding, heat-treat interface, metrology) Familiarity with test software/data systems (Matlab, LabVIEW, Python, PLC/HMI logging, MES/traceability) and GR&R/MSA preferred Experience with SPC, PFMEA, control plans, TPM/predictive maintenance, and lean manufacturing preferred Familiarity with PLC programming, robot teach/programming, or vision system setup preferred
, Tesla
The Optimus actuator team is seeking a skilled and highly motivated Gearbox Manufacturing Engineer to own assembly process development, equipment/automation, and test systems for precision gearbox component manufacturing and assembly at scale. You will develop robust assembly processes and lead the full lifecycle of manufacturing, assembly, and test equipment - from specification and design through sourcing, installation, commissioning, and production qualification - while driving OEE, yield, cycle time, and scrap performance for complex geartrains used in humanoid robot actuators.
The ideal candidate thrives hands-on with assembly processes, production equipment, automation, and test systems; combines strong engineering fundamentals with practical line ownership; is highly organized with excellent attention to detail; and delivers continuous improvement under the pace of a high-growth robotics program.
What You'll Do
More about this job
Responsibilities
Develop and scale assembly processes, equipment, and test systems for precision gearbox manufacturing used in humanoid robot actuators. Drive production performance metrics including OEE, yield, and cycle time through continuous improvement and equipment qualification.
Requirements
Requires 3+ years of experience in precision assembly process development and production equipment commissioning, specifically within gearbox or actuator manufacturing. Candidates should possess a degree in Mechanical Engineering or equivalent experience and be proficient in CAD and various test/data software.
Skills
- Robotics Manufacturing
- Gearbox Assembly
- Automation
- Test System Development
- PFMEA
- Control Plans
- CAD
- PLC Programming
- Robotics Programming
- Vision Systems
- SPC
- Lean Manufacturing
- Matlab
- LabVIEW
- Python
- Metrology
Visa sponsorship
Not detected in the job text
Categories
- Engineering
- Manufacturing
- Technology
Keywords
- Robotics
- Geartrain
- Actuator
- Assembly Process
- Automation
- OEE
- Yield
- Cycle Time
- PFMEA
- Control Plans
- Cpk
- GR&R
- MSA
- PLC
- HMI
- MES
- Matlab
- LabVIEW
- Python
- SPC
- TPM
- Lean Manufacturing
- CAD
- Metrology
- Vision Systems
- Machine Learning
- Precision Engineering