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Prototype & Test Execution
- Wire and commission prototype equipment following electrical drawings and wiring diagrams.
- Develop, load, modify, and troubleshoot controller programs to meet project and testing requirements.
- Assemble prototype air handling units, subsystems, or mock-ups using engineering drawings, CAD models, and instructions.
- Support execution of design verification, functional, safety and performance tests in collaboration with engineering staff.
- Install and maintain instrumentation.
- Calibrate and operate test equipment and data acquisition systems.
- Assist in evaluating and troubleshooting mechanical, systems, electrical, and control issues during testing
- Performance and Efficiency metrics: input rates, burner operation, energy and fuel efficiency (P4.1, AFUE, FER, SEER, HSPF, etc.)
Lab Management & Support
- Maintain, calibrate and record all related Measurement & Test Equipment (MTE).
- Oversee day-to-day lab operations.
- Maintain lab cleanliness (5S), order, and adherence to safety procedures and best practices.
- Track and manage inventory of test equipment, instrumentation, consumables, and prototype components.
- Identify and communicate maintenance needs, safety concerns, or process improvement opportunities within the lab.
- Ensure proper documentation of lab activities.
- Ensure compliance with quality system requirements, where applicable
- Lead laboratory upgrade and expansion projects, including planning, equipment selection, implementation, and commissioning of new test capabilities.
- Report SR&ED time and materials daily
Collaboration & Communication
- Work closely with thermal, mechanical, systems, electrical, and controls engineers to support test plans and iterate on prototype designs.
- Document and report test results, anomalies, and observations.
- Provide technical feedback to the engineering team based on hands-on experience during assembly and testing.
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